High Carbon Steel Shot
High-carbon steel shot is crafted from specialized steel that undergoes rigorous hardening and tempering processes. The shot contains carbon exceeding 0.85%, making them exceptionally durable. Through a precise atomization method, molten steel is transformed into perfectly spherical particles, ensuring optimal performance in various applications.
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Product Details

Product name:High Carbon Steel Shot

Model/Size:S110-S930/Φ0.3mm-2.8mm

Product Detail:

High-carbon steel shot is crafted from specialized steel that undergoes rigorous hardening and tempering processes. The shot contains carbon exceeding 0.85%, making them exceptionally durable. Through a precise atomization method, molten steel is transformed into perfectly spherical particles, ensuring optimal performance in various applications.

Fengerda maintains stringent quality control throughout every stage of production. This includes meticulous monitoring of deoxidation and decarbonization processes, ensuring the purity and integrity of the steel. The quenching temperature is carefully regulated to achieve the desired hardness and toughness. Additionally, Fengerda employs advanced techniques to eliminate any pores or abnormalities that may occur during the forming process, further elevating the quality of their high-carbon steel shot to unprecedented levels.


Key Specifications:


Test ItemSpecificationTest Method
Chemical CompostionC0.8-1.2%P≤0.05%ISO 9556:1989ISO 439:1982ISO 629:1982ISO 10714:1992
Si≥0.4%Cr/
Mn0.35-1.2%Mo/
S≤0.05%Ni/
MicrostructureHomogeneous Martensite or BainiteGB/T 19816.5-2005
Density≥ 7.0 g/cm³GB/T 19816.4-2005
ApperanceAir hole < 10%, Conjoins, Sharp corner, Deformity Rate< 10%Visual
HardnessHV:390-530(HRC39.8-51.1)GB/T 19816.3-2005


Processing Steps:

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Advantages:


High Carbon Steel Shot, crafted using traditional manufacturing techniques, serves as a vital component in blast cleaning and shot peening processes. Its exceptional resilience and fatigue resistance stem from meticulously controlled heat treatments, ensuring it withstands the rigors of these demanding applications.

In the shot peening process, the High Carbon Steel Shot is directed towards metal parts, impacting their surfaces to create minute dimples. These small dimples introduce compression stresses within the metal's surface, significantly enhancing its resistance to cracks, fatigue, and corrosion. This process is invaluable for treating critical, high-wear components such as gears, shafts, and metallic skins used in advanced aerodynamic products, as it significantly improves their durability and longevity.


Applications:


Our premium high carbon steel shot is a versatile material utilized in numerous industrial applications, including desanding, descaling, cleaning, and shot peening, among others. The unparalleled quality of this shot is attributed to the meticulous production process employed at the air blast plants. The centrifugal atomization technique, coupled with a rigorous double-temper treatment procedure, guarantees the shot's superior consistency and durability. Additionally, ongoing quality control measures ensure that every batch meets the highest standards of excellence.

The versatility of our high carbon steel shot extends to various surface treatment processes. It is ideal for blast cleaning a wide range of components, including forged parts, heat-treated pieces, steel pipes, sections, and steel structures. This process effectively removes contaminants, preparing the surface for further treatment or coating. Furthermore, it is employed in surface preparation prior to painting, enhancing the adhesion and overall quality of the finish.

Moreover, our high carbon steel shot is also suitable for shot peening of workpieces, a process that improves their fatigue resistance and overall durability. By introducing compressive stress to the surface layer of the material, shot peening extends the lifespan of components subjected to high levels of stress.

In addition to its application in steel components, our shot is also effective in surface blast cleaning of stainless-steel plates, thin steel plates, and non-ferrous alloys. Its ability to remove surface imperfections and contaminants makes it an essential tool in the preparation of these materials for various industrial processes, including the application of protective coatings such as dacromet.


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