Product name: Aluminum shot/Aluminum Cut Wire Shot

Model/Size: 0.6-3.0mm  

Product Detail:

The Aluminum Cut Wire Shot is offered in a variety of compositions, encompassing both blended aluminum grades (4043 and 5053) and specialized aluminum alloy grades like type 5356. The blended grades exhibit a moderate Rockwell hardness, falling within the B range and approximately equivalent to a value of 40. Conversely, the type 5356 alloy boasts a superior Rockwell B hardness, ranging from 50 to 70, showcasing its enhanced durability.

This versatile product finds its application in the polishing of aluminum and nonferrous castings, where a satin-like finish is desired. However, its capabilities extend beyond mere surface refinement, as it is also adept at eliminating parting lines and other imperfections, ensuring a flawless end product.

Advantages

1. According to the international standards set forth by the German VDFI 8001/2009 and the American SAE J441, as well as the AMS2431 specifications, the aluminum wire is precisely transformed into cylindrical form, commonly referred to as " Aluminum Cut Wire Shot."

2. Through round grinding machine, coupled with regulated time and double screening and filtering process, the aluminum shot—known as "Grinding Aluminum Cut Wire Shot" or, in a direct translation, "Passivated Aluminum Wire Shot"—is refined to ensure absolute purity, free from impurities, mismatched specifications, or any undesired elements within.

3. Our company boasts a regular line of aluminum shot specifications, with a capability to reach down to 0.8mm in diameter. Furthermore, our 0.4-0.6mm products has successfully met and exceeded production standards, offering full customization options to suit diverse requirements.

4. The cutting edges of our aluminum shot exhibit a remarkable smoothness, complemented by a brilliant surface finish. After undergoing multiple rounds of rigorous screening, the resulting particles possess a uniform size, ensuring consistency and precision in application.

5. Characterized by its low hardness and inherent corrosion resistance, the aluminum shot effectively brightens and whitens workpiece surfaces without causing undue wear or abrasion. This process is gentle on the product's exterior, eliminating concerns of adverse effects such as corrosion or discoloration.

Expanding beyond the realm of conventional pure aluminum shot, our company specializes in crafting a diverse range of alloy aluminum shot, catering to specific needs and applications, showcasing our versatility and commitment to innovation.

Our guarantee:

1. Quality:We maintain a rigorous control over raw materials and the entire production process. From sourcing the finest raw materials to implementing stringent quality checks at every stage of production, we ensure that only the highest quality products leave our facility.

2. Leading Technology: Our commitment to innovation and technological advancement sets us apart. Our Research and Development center continuously provides us with latest technologies and equipment to enhance our production capabilities and ensure that our products remain at the forefront of the industry.

3. Reputation First: Our reputation is our most valuable asset. We prioritize building and maintaining a strong reputation by consistently delivering exceptional products and services that exceed customer expectations.

4. Good After-Service: We understand the importance of ongoing support and service. That's why we offer comprehensive after-sales services, including technical assistance, product maintenance, and customer support, to ensure that our customers are fully satisfied with their purchase.

5. No Delamination, Inclusion, and Other Defects: We are dedicated to producing flawless products. Our rigorous quality control measures ensure that our products are free from delamination, inclusions, and any other defects that could compromise their performance or durability. Our customers can trust that they are receiving the highest quality products available.

Key Specifications :

Application:

1. Surfacing: Aluminum cut wire shot is often used in the surface treatment to enhance the surface quality of workpieces. By blasting the surface with aluminum shots, it can smoothen rough edges, remove imperfections, and create a uniform finish. This process is particularly useful in preparing surfaces for painting or coating, as it ensures better adhesion and a more aesthetically pleasing appearance.

2. Pre-treatment: Prior to various surface treatments or finishing processes, aluminum shot can be employed as a pre-treatment step. It helps to clean the surface of the metal part, removing dirt, grease, and other contaminants that could interfere with the subsequent treatment. This pre-treatment ensures that the surface is ready for the application of coatings, adhesives, or other treatments, improving their effectiveness and durability.

3. Shot Peening: Shot peening is a process that uses aluminum cut wire shot to impart compressive stress to the surface of metal parts. By blasting the surface with the shot, it creates a layer of residual compressive stress that helps to improve the fatigue strength and resistance to cracking. This process is commonly used in the aerospace, automotive, and other industries where components are subjected to high stress and cyclic loading.

4. Shot Blasting: Similar to shot peening, shot blasting utilizes aluminum cut wire shot to clean and prepare metal surfaces. However, shot blasting is typically used for more aggressive cleaning and removal of thicker layers of material, such as rust, scale, or old coatings. The high-velocity impact of the shot particles effectively blasts away the unwanted material, leaving a clean and prepared surface ready for further treatment or finishing.

5. Dust Removal: After shot blasting or other surface treatment processes, aluminum shot can also be used for dust and residue removal. The fine particles of the shot can be directed towards the treated surface to dislodge and remove any residual dust or debris that may have accumulated during the process. This ensures that the surface is thoroughly cleaned and ready for the next step in the manufacturing or finishing process.

Rust Removal: Aluminum shot can also be effective in removing rust from metal surfaces. By bombarding the rusted area with the shot particles, it can break down and dislodge the rust, revealing the underlying metal. This process is often used in conjunction with other rust removal methods, such as chemical treatments or abrasive blasting, to achieve a more complete and effective removal of rust.